Industrial Machinery is unique in every aspect from an engineering standpoint. While industrial machinery looks simple to construct, the design and variables involved are anything but simple. Industrial machinery comprises a wide gamut of applications - from very simple to extremely intricate applications, and therefore it is a huge challenge to design for perfection. The application can range from Special Purpose Machines, Production Equipment, Earth Moving Machinery, Printing / Packaging Machinery, Industrial Goods and Equipments, Mechanisms, Automation and Robotics, Jigs and Special Fixtures, and so on. DesignTech has been working on all the above mentioned and many more areas encompassing this complex domain. Our association with leading engineering organizations while helping them with implementation of latest CAD / CAM / CAE tools helped us picks valuable domain knowledge and develops understanding required to service our customers both in INDIA and overseas. Today Industrial Machinery contributes as one of the largest revenue generators for the consulting wing and also attributes to major portion of business from geographies like Europe and South East Asia. Some of the services are
Industrial Machinery CAD Capabilities
- Turnkey conceptualization and design of various machines
- Generation of variants from existing design and new designs based on existing platforms
- Design and development of various mechanisms
- Localization of designs as per new markets and geographies. E.g. converting design initially done e.g. for Europe to Indian context using locally available material and standard parts
- Design automation for repetitive design work by providing customer applications
- Conversion of legacy paper / 2D data to parametric 3D models
- Creating of customer specific part libraries for data reuse and standardization
- Interactive 3D Technical Documentation for internal and customer use for installation, commissioning, maintenance and troubleshooting for the equipments
Industrial Machinery CAE Capabilities
- Analysis of various mechanism, multi-body dynamics simulation
- Weight reduction and optimization studies of components frames etc.
- Vibration, thermal and cooling system analysis for sensitive parts and electronics
- CFD and thermal flow simulation
- Validation of loading conditions for equipment like mining, boring and other abusive use
- Calculations for equipment like pressure vessels, heat exchangers etc. to comply with codes and standards
- Establishing code compliance for equipment as per standards required
- Seismic, wind, fluid structure interactions for large frames
- All Finite element analysis studies including Static, Dynamic, Non-Linear, Buckling, Transient, Modal, Vibration, Kinematics etc.
Sample Projects – Industrial Machinery
- Conversion from Inventor to Pro-E / Creo data for wire processing machinery and generation of 2D exploded view for product data catalogue
- Turnkey design and development of a stencil printing machine
- Styling and enclosure design for medical equipment, design and prototyping of moving mechanism and optimization
- Automation of electrical panel design process using Solid Edge
- Automation of Hydraulic cylinder design process
- Development of design variants for a waste compacting machinery from base model to be based on different OEM trucks
- Weight optimization for industrial castings
- Failure cause analysis for vibrating sieves
- Complete 3D product manual, spare parts catalogue, maintenance and troubleshooting manual for screw compressor
- Conversion of scanning 2D paper drawing to parametric 3D solid model for large turbine shelter
- Design and optimization of 4 stage compressor skid
- CFD analysis and optimization for fluidized ash bed cooler
- CFD and thermal analysis of air charge cooler
- Conversion of manual machine subsystem to semi-automatic system and modification
